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5457-O Aluminum vs. Annealed AISI 420

5457-O aluminum belongs to the aluminum alloys classification, while annealed AISI 420 belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457-O aluminum and the bottom bar is annealed AISI 420.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32
190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 22
15
Fatigue Strength, MPa 55
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 85
420
Tensile Strength: Ultimate (UTS), MPa 130
690
Tensile Strength: Yield (Proof), MPa 50
380

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
620
Melting Completion (Liquidus), °C 660
1510
Melting Onset (Solidus), °C 630
1450
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180
27
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 150
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.4
2.0
Embodied Energy, MJ/kg 160
28
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
88
Resilience: Unit (Modulus of Resilience), kJ/m3 18
380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13
25
Strength to Weight: Bending, points 21
22
Thermal Diffusivity, mm2/s 72
7.3
Thermal Shock Resistance, points 5.7
25

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
82.3 to 87.9
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0