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6005 Aluminum vs. AISI 434 Stainless Steel

6005 aluminum belongs to the aluminum alloys classification, while AISI 434 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6005 aluminum and the bottom bar is AISI 434 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 95
170
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.5 to 17
24
Fatigue Strength, MPa 55 to 95
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 120 to 210
330
Tensile Strength: Ultimate (UTS), MPa 190 to 310
520
Tensile Strength: Yield (Proof), MPa 100 to 280
320

Thermal Properties

Latent Heat of Fusion, J/g 410
280
Maximum Temperature: Mechanical, °C 160
880
Melting Completion (Liquidus), °C 650
1510
Melting Onset (Solidus), °C 610
1430
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180 to 200
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Calomel Potential, mV -740
-230
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.4
Embodied Energy, MJ/kg 150
33
Embodied Water, L/kg 1180
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27 to 36
110
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 550
260
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 20 to 32
19
Strength to Weight: Bending, points 28 to 38
18
Thermal Diffusivity, mm2/s 74 to 83
6.7
Thermal Shock Resistance, points 8.6 to 14
19

Alloy Composition


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Aluminum (Al), % 97.5 to 99
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0 to 0.1
16 to 18
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
78.6 to 83.3
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0.75 to 1.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.6 to 0.9
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0