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6005A Aluminum vs. AISI 416 Stainless Steel

6005A aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6005A aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 8.6 to 17
13 to 31
Fatigue Strength, MPa 55 to 110
230 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 120 to 180
340 to 480
Tensile Strength: Ultimate (UTS), MPa 190 to 300
510 to 800
Tensile Strength: Yield (Proof), MPa 100 to 270
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 410
270
Maximum Temperature: Mechanical, °C 170
680
Melting Completion (Liquidus), °C 650
1530
Melting Onset (Solidus), °C 600
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180 to 190
30
Thermal Expansion, µm/m-K 23
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 47 to 50
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 150 to 170
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24 to 29
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 76 to 530
220 to 940
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 20 to 30
18 to 29
Strength to Weight: Bending, points 27 to 36
18 to 25
Thermal Diffusivity, mm2/s 72 to 79
8.1
Thermal Shock Resistance, points 8.6 to 13
19 to 30

Alloy Composition


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Aluminum (Al), % 96.5 to 99.1
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.3
12 to 14
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.35
83.2 to 87.9
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.5
0 to 1.3
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0.5 to 0.9
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0