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6060 Aluminum vs. AISI 422 Stainless Steel

6060 aluminum belongs to the aluminum alloys classification, while AISI 422 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6060 aluminum and the bottom bar is AISI 422 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.0 to 16
15 to 17
Fatigue Strength, MPa 37 to 70
410 to 500
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 86 to 130
560 to 660
Tensile Strength: Ultimate (UTS), MPa 140 to 220
910 to 1080
Tensile Strength: Yield (Proof), MPa 71 to 170
670 to 870

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 160
650
Melting Completion (Liquidus), °C 660
1480
Melting Onset (Solidus), °C 610
1470
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 210
24
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
4.7
Electrical Conductivity: Equal Weight (Specific), % IACS 180
5.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
3.1
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 24
140 to 150
Resilience: Unit (Modulus of Resilience), kJ/m3 37 to 210
1140 to 1910
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 14 to 23
32 to 38
Strength to Weight: Bending, points 22 to 30
26 to 30
Thermal Diffusivity, mm2/s 85
6.4
Thermal Shock Resistance, points 6.3 to 9.9
33 to 39

Alloy Composition


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Aluminum (Al), % 97.9 to 99.3
0
Carbon (C), % 0
0.2 to 0.25
Chromium (Cr), % 0 to 0.050
11 to 12.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.1 to 0.3
81.9 to 85.8
Magnesium (Mg), % 0.35 to 0.6
0
Manganese (Mn), % 0 to 0.1
0.5 to 1.0
Molybdenum (Mo), % 0
0.9 to 1.3
Nickel (Ni), % 0
0.5 to 1.0
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0.3 to 0.6
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Tungsten (W), % 0
0.9 to 1.3
Vanadium (V), % 0
0.2 to 0.3
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0