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6063 Aluminum vs. 2025 Aluminum

Both 6063 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25 to 95
110
Elastic (Young's, Tensile) Modulus, GPa 68
72
Elongation at Break, % 7.3 to 21
15
Fatigue Strength, MPa 39 to 95
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 70 to 190
240
Tensile Strength: Ultimate (UTS), MPa 110 to 300
400
Tensile Strength: Yield (Proof), MPa 49 to 270
260

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 160
190
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 620
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 190 to 220
150
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
40
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.3
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
55
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 11 to 31
37
Strength to Weight: Bending, points 18 to 37
40
Thermal Diffusivity, mm2/s 79 to 89
58
Thermal Shock Resistance, points 4.8 to 13
18

Alloy Composition


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Aluminum (Al), % 97.5 to 99.4
90.9 to 95.2
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0 to 0.1
3.9 to 5.0
Iron (Fe), % 0 to 0.35
0 to 1.0
Magnesium (Mg), % 0.45 to 0.9
0 to 0.050
Manganese (Mn), % 0 to 0.1
0.4 to 1.2
Silicon (Si), % 0.2 to 0.6
0.5 to 1.2
Titanium (Ti), % 0 to 0.1
0 to 0.15
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15