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6063 Aluminum vs. ASTM Grade HC Steel

6063 aluminum belongs to the aluminum alloys classification, while ASTM grade HC steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is ASTM grade HC steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 7.3 to 21
6.0
Fatigue Strength, MPa 39 to 95
96
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 110 to 300
430
Tensile Strength: Yield (Proof), MPa 49 to 270
200

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 650
1410
Melting Onset (Solidus), °C 620
1370
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 190 to 220
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
2.8
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1190
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
21
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
95
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 11 to 31
16
Strength to Weight: Bending, points 18 to 37
16
Thermal Diffusivity, mm2/s 79 to 89
4.5
Thermal Shock Resistance, points 4.8 to 13
14

Alloy Composition


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Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
0 to 0.5
Chromium (Cr), % 0 to 0.1
26 to 30
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
61.9 to 74
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 4.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.2 to 0.6
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0