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6065 Aluminum vs. EN 1.4525 Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while EN 1.4525 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is EN 1.4525 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 4.5 to 11
5.6 to 13
Fatigue Strength, MPa 96 to 110
480 to 540
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 310 to 400
1030 to 1250
Tensile Strength: Yield (Proof), MPa 270 to 380
840 to 1120

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
860
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 590
1390
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
18
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 11
13
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1200
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
68 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
1820 to 3230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
36 to 45
Strength to Weight: Bending, points 36 to 43
29 to 33
Thermal Diffusivity, mm2/s 67
4.7
Thermal Shock Resistance, points 14 to 18
34 to 41

Alloy Composition


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Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.15
15 to 17
Copper (Cu), % 0.15 to 0.4
2.5 to 4.0
Iron (Fe), % 0 to 0.7
70.4 to 79
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.8
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0 to 0.35
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.4 to 0.8
0 to 0.8
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0

Comparable Variants