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7021 Aluminum vs. AISI 416 Stainless Steel

7021 aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.4
13 to 31
Fatigue Strength, MPa 150
230 to 340
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 270
340 to 480
Tensile Strength: Ultimate (UTS), MPa 460
510 to 800
Tensile Strength: Yield (Proof), MPa 390
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Maximum Temperature: Mechanical, °C 200
680
Melting Completion (Liquidus), °C 630
1530
Melting Onset (Solidus), °C 510
1480
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 150
30
Thermal Expansion, µm/m-K 24
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1140
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
220 to 940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 44
18 to 29
Strength to Weight: Bending, points 45
18 to 25
Thermal Diffusivity, mm2/s 59
8.1
Thermal Shock Resistance, points 20
19 to 30

Alloy Composition


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Aluminum (Al), % 90.7 to 93.7
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.050
12 to 14
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.4
83.2 to 87.9
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.1
0 to 1.3
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.25
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 5.0 to 6.0
0
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0 to 0.15
0