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7021 Aluminum vs. S44537 Stainless Steel

7021 aluminum belongs to the aluminum alloys classification, while S44537 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7021 aluminum and the bottom bar is S44537 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.4
21
Fatigue Strength, MPa 150
230
Poisson's Ratio 0.32
0.27
Shear Modulus, GPa 26
79
Shear Strength, MPa 270
320
Tensile Strength: Ultimate (UTS), MPa 460
510
Tensile Strength: Yield (Proof), MPa 390
360

Thermal Properties

Latent Heat of Fusion, J/g 380
290
Maximum Temperature: Mechanical, °C 200
1000
Melting Completion (Liquidus), °C 630
1480
Melting Onset (Solidus), °C 510
1430
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 150
21
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.9
7.9
Embodied Carbon, kg CO2/kg material 8.3
3.4
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1140
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 41
95
Resilience: Unit (Modulus of Resilience), kJ/m3 1110
320
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 44
18
Strength to Weight: Bending, points 45
18
Thermal Diffusivity, mm2/s 59
5.6
Thermal Shock Resistance, points 20
17

Alloy Composition


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Aluminum (Al), % 90.7 to 93.7
0 to 0.1
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.050
20 to 24
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.4
69 to 78.6
Lanthanum (La), % 0
0.040 to 0.2
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.1
0 to 0.8
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.040
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.25
0.1 to 0.6
Sulfur (S), % 0
0 to 0.0060
Titanium (Ti), % 0 to 0.1
0.020 to 0.2
Tungsten (W), % 0
1.0 to 3.0
Zinc (Zn), % 5.0 to 6.0
0
Zirconium (Zr), % 0.080 to 0.18
0
Residuals, % 0 to 0.15
0