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7075 Aluminum vs. AISI 416 Stainless Steel

7075 aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7075 aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.8 to 12
13 to 31
Fatigue Strength, MPa 110 to 190
230 to 340
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 150 to 340
340 to 480
Tensile Strength: Ultimate (UTS), MPa 240 to 590
510 to 800
Tensile Strength: Yield (Proof), MPa 120 to 510
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Maximum Temperature: Mechanical, °C 200
680
Melting Completion (Liquidus), °C 640
1530
Melting Onset (Solidus), °C 480
1480
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 130
30
Thermal Expansion, µm/m-K 23
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 98
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.0
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1120
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.8 to 44
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 1870
220 to 940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 22 to 54
18 to 29
Strength to Weight: Bending, points 28 to 52
18 to 25
Thermal Diffusivity, mm2/s 50
8.1
Thermal Shock Resistance, points 10 to 25
19 to 30

Alloy Composition


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Aluminum (Al), % 86.9 to 91.4
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0.18 to 0.28
12 to 14
Copper (Cu), % 1.2 to 2.0
0
Iron (Fe), % 0 to 0.5
83.2 to 87.9
Magnesium (Mg), % 2.1 to 2.9
0
Manganese (Mn), % 0 to 0.3
0 to 1.3
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 5.1 to 6.1
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants