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7204 Aluminum vs. 6066 Aluminum

Both 7204 aluminum and 6066 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 6066 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 11 to 13
7.8 to 17
Fatigue Strength, MPa 110 to 130
94 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 220
95 to 240
Tensile Strength: Ultimate (UTS), MPa 220 to 380
160 to 400
Tensile Strength: Yield (Proof), MPa 120 to 310
93 to 360

Thermal Properties

Latent Heat of Fusion, J/g 380
410
Maximum Temperature: Mechanical, °C 210
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 520
560
Specific Heat Capacity, J/kg-K 880
890
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
40
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.8
Embodied Carbon, kg CO2/kg material 8.4
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
23 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
61 to 920
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
49
Strength to Weight: Axial, points 21 to 36
16 to 39
Strength to Weight: Bending, points 28 to 40
23 to 43
Thermal Diffusivity, mm2/s 58
61
Thermal Shock Resistance, points 9.4 to 16
6.9 to 17

Alloy Composition


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Aluminum (Al), % 90.5 to 94.8
93 to 97
Chromium (Cr), % 0 to 0.3
0 to 0.4
Copper (Cu), % 0 to 0.2
0.7 to 1.2
Iron (Fe), % 0 to 0.35
0 to 0.5
Magnesium (Mg), % 1.0 to 2.0
0.8 to 1.4
Manganese (Mn), % 0.2 to 0.7
0.6 to 1.1
Silicon (Si), % 0 to 0.3
0.9 to 1.8
Titanium (Ti), % 0 to 0.2
0 to 0.2
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.25
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants