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7204-O Aluminum vs. Annealed AISI 416

7204-O aluminum belongs to the aluminum alloys classification, while annealed AISI 416 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204-O aluminum and the bottom bar is annealed AISI 416.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 13
31
Fatigue Strength, MPa 130
230
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 130
340
Tensile Strength: Ultimate (UTS), MPa 220
510
Tensile Strength: Yield (Proof), MPa 120
290

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Maximum Temperature: Mechanical, °C 210
680
Melting Completion (Liquidus), °C 640
1530
Melting Onset (Solidus), °C 520
1480
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
30
Thermal Expansion, µm/m-K 24
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 8.4
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1140
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
140
Resilience: Unit (Modulus of Resilience), kJ/m3 110
220
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 21
18
Strength to Weight: Bending, points 28
18
Thermal Diffusivity, mm2/s 58
8.1
Thermal Shock Resistance, points 9.4
19

Alloy Composition


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Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.3
12 to 14
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.35
83.2 to 87.9
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
0 to 1.3
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0