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8090 Aluminum vs. EN 1.4525 Stainless Steel

8090 aluminum belongs to the aluminum alloys classification, while EN 1.4525 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is EN 1.4525 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 3.5 to 13
5.6 to 13
Fatigue Strength, MPa 91 to 140
480 to 540
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
76
Tensile Strength: Ultimate (UTS), MPa 340 to 490
1030 to 1250
Tensile Strength: Yield (Proof), MPa 210 to 420
840 to 1120

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
860
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 600
1390
Specific Heat Capacity, J/kg-K 960
480
Thermal Conductivity, W/m-K 95 to 160
18
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 66
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 18
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
2.8
Embodied Energy, MJ/kg 170
39
Embodied Water, L/kg 1160
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
68 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
1820 to 3230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 34 to 49
36 to 45
Strength to Weight: Bending, points 39 to 50
29 to 33
Thermal Diffusivity, mm2/s 36 to 60
4.7
Thermal Shock Resistance, points 15 to 22
34 to 41

Alloy Composition


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Aluminum (Al), % 93 to 98.4
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.1
15 to 17
Copper (Cu), % 1.0 to 1.6
2.5 to 4.0
Iron (Fe), % 0 to 0.3
70.4 to 79
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.8
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0 to 0.35
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.2
0 to 0.8
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0

Comparable Variants