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A242.0 Aluminum vs. Ductile Cast Iron

A242.0 aluminum belongs to the aluminum alloys classification, while ductile cast iron belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is ductile cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
160 to 310
Elastic (Young's, Tensile) Modulus, GPa 73
170 to 180
Elongation at Break, % 1.6
2.1 to 20
Poisson's Ratio 0.33
0.28 to 0.31
Shear Modulus, GPa 27
64 to 70
Tensile Strength: Ultimate (UTS), MPa 220
460 to 920

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 210
290
Melting Completion (Liquidus), °C 680
1160
Melting Onset (Solidus), °C 550
1120
Specific Heat Capacity, J/kg-K 870
490
Thermal Conductivity, W/m-K 140
31 to 36
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.8 to 9.4

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.9
Density, g/cm3 3.1
7.1 to 7.5
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1130
43

Common Calculations

Stiffness to Weight: Axial, points 13
12 to 14
Stiffness to Weight: Bending, points 45
24 to 26
Strength to Weight: Axial, points 20
17 to 35
Strength to Weight: Bending, points 26
18 to 29
Thermal Diffusivity, mm2/s 52
8.9 to 10
Thermal Shock Resistance, points 9.3
17 to 35

Alloy Composition


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Aluminum (Al), % 89.3 to 93.1
0
Carbon (C), % 0
3.0 to 3.5
Chromium (Cr), % 0.15 to 0.25
0
Copper (Cu), % 3.7 to 4.5
0
Iron (Fe), % 0 to 0.8
93.7 to 95.5
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 1.8 to 2.3
0
Phosphorus (P), % 0
0 to 0.080
Silicon (Si), % 0 to 0.6
1.5 to 2.8
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0