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A357.0 Aluminum vs. S32202 Stainless Steel

A357.0 aluminum belongs to the aluminum alloys classification, while S32202 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is S32202 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
250
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 3.7
34
Fatigue Strength, MPa 100
400
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Shear Strength, MPa 240
490
Tensile Strength: Ultimate (UTS), MPa 350
730
Tensile Strength: Yield (Proof), MPa 270
510

Thermal Properties

Latent Heat of Fusion, J/g 500
290
Maximum Temperature: Mechanical, °C 170
1030
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
15
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 12
12
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.2
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1110
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
220
Resilience: Unit (Modulus of Resilience), kJ/m3 520
650
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 38
27
Strength to Weight: Bending, points 43
24
Thermal Diffusivity, mm2/s 68
4.0
Thermal Shock Resistance, points 17
20

Alloy Composition


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Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
21.5 to 24
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
69.4 to 77.3
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.45
Nickel (Ni), % 0
1.0 to 2.8
Nitrogen (N), % 0
0.18 to 0.26
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0.040 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0