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A535.0 Aluminum vs. EN 1.1191 Steel

A535.0 aluminum belongs to the aluminum alloys classification, while EN 1.1191 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is EN 1.1191 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 9.0
16 to 17
Fatigue Strength, MPa 95
210 to 290
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Tensile Strength: Ultimate (UTS), MPa 250
630 to 700
Tensile Strength: Yield (Proof), MPa 120
310 to 440

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
48
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 79
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.3
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1180
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
83 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 120
260 to 510
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 26
22 to 25
Strength to Weight: Bending, points 33
21 to 22
Thermal Diffusivity, mm2/s 42
13
Thermal Shock Resistance, points 11
20 to 22

Alloy Composition


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Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0.42 to 0.5
Chromium (Cr), % 0
0 to 0.4
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
97.3 to 99.08
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.5 to 0.8
Molybdenum (Mo), % 0
0 to 0.1
Nickel (Ni), % 0
0 to 0.4
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.2
0 to 0.4
Sulfur (S), % 0
0 to 0.035
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0