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A535.0 Aluminum vs. Monel 400

A535.0 aluminum belongs to the aluminum alloys classification, while Monel 400 belongs to the nickel alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is Monel 400.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
160
Elongation at Break, % 9.0
20 to 40
Fatigue Strength, MPa 95
230 to 290
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 25
62
Tensile Strength: Ultimate (UTS), MPa 250
540 to 780
Tensile Strength: Yield (Proof), MPa 120
210 to 590

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
1000
Melting Completion (Liquidus), °C 620
1350
Melting Onset (Solidus), °C 550
1300
Specific Heat Capacity, J/kg-K 910
430
Thermal Conductivity, W/m-K 100
23
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
3.3
Electrical Conductivity: Equal Weight (Specific), % IACS 79
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.6
8.9
Embodied Carbon, kg CO2/kg material 9.3
7.9
Embodied Energy, MJ/kg 160
110
Embodied Water, L/kg 1180
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
140 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 120
140 to 1080
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 51
21
Strength to Weight: Axial, points 26
17 to 25
Strength to Weight: Bending, points 33
17 to 21
Thermal Diffusivity, mm2/s 42
6.1
Thermal Shock Resistance, points 11
17 to 25

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0
Carbon (C), % 0
0 to 0.3
Copper (Cu), % 0 to 0.1
28 to 34
Iron (Fe), % 0 to 0.2
0 to 2.5
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 2.0
Nickel (Ni), % 0
63 to 72
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.024
Titanium (Ti), % 0 to 0.25
0
Residuals, % 0 to 0.15
0