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AISI 205 Stainless Steel vs. 2095 Aluminum

AISI 205 stainless steel belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 205 stainless steel and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 11 to 51
8.5
Fatigue Strength, MPa 410 to 640
200
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 560 to 850
410
Tensile Strength: Ultimate (UTS), MPa 800 to 1430
700
Tensile Strength: Yield (Proof), MPa 450 to 1100
610

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 880
210
Melting Completion (Liquidus), °C 1380
660
Melting Onset (Solidus), °C 1340
540
Specific Heat Capacity, J/kg-K 480
910
Thermal Expansion, µm/m-K 18
23

Otherwise Unclassified Properties

Base Metal Price, % relative 11
31
Density, g/cm3 7.6
3.0
Embodied Carbon, kg CO2/kg material 2.6
8.6
Embodied Energy, MJ/kg 37
160
Embodied Water, L/kg 150
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 430
57
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 3060
2640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 26
46
Strength to Weight: Axial, points 29 to 52
65
Strength to Weight: Bending, points 25 to 37
59
Thermal Shock Resistance, points 16 to 29
31

Alloy Composition


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Aluminum (Al), % 0
91.3 to 94.9
Carbon (C), % 0.12 to 0.25
0
Chromium (Cr), % 16.5 to 18.5
0
Copper (Cu), % 0
3.9 to 4.6
Iron (Fe), % 62.6 to 68.1
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 14 to 15.5
0 to 0.25
Nickel (Ni), % 1.0 to 1.7
0
Nitrogen (N), % 0.32 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15