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AISI 302 Stainless Steel vs. SAE-AISI 4161 Steel

Both AISI 302 stainless steel and SAE-AISI 4161 steel are iron alloys. They have 73% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is AISI 302 stainless steel and the bottom bar is SAE-AISI 4161 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 440
200
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 4.5 to 46
20
Fatigue Strength, MPa 210 to 520
290
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
73
Shear Strength, MPa 400 to 830
420
Tensile Strength: Ultimate (UTS), MPa 580 to 1430
680
Tensile Strength: Yield (Proof), MPa 230 to 1100
410

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Maximum Temperature: Mechanical, °C 710
420
Melting Completion (Liquidus), °C 1420
1460
Melting Onset (Solidus), °C 1400
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 16
43
Thermal Expansion, µm/m-K 17
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 15
2.5
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 3.0
1.5
Embodied Energy, MJ/kg 42
20
Embodied Water, L/kg 140
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 59 to 260
120
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 3070
460
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 21 to 51
24
Strength to Weight: Bending, points 20 to 36
22
Thermal Diffusivity, mm2/s 4.4
12
Thermal Shock Resistance, points 12 to 31
22

Alloy Composition

Carbon (C), % 0 to 0.15
0.56 to 0.64
Chromium (Cr), % 17 to 19
0.7 to 0.9
Iron (Fe), % 67.9 to 75
96.7 to 97.6
Manganese (Mn), % 0 to 2.0
0.75 to 1.0
Molybdenum (Mo), % 0
0.25 to 0.35
Nickel (Ni), % 8.0 to 10
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0 to 0.035
Silicon (Si), % 0 to 0.75
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040