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AISI 415 Stainless Steel vs. EN AC-44100 Aluminum

AISI 415 stainless steel belongs to the iron alloys classification, while EN AC-44100 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 415 stainless steel and the bottom bar is EN AC-44100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260
59
Elastic (Young's, Tensile) Modulus, GPa 200
72
Elongation at Break, % 17
4.9
Fatigue Strength, MPa 430
64
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 900
180
Tensile Strength: Yield (Proof), MPa 700
87

Thermal Properties

Latent Heat of Fusion, J/g 270
570
Maximum Temperature: Mechanical, °C 780
170
Melting Completion (Liquidus), °C 1450
590
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 24
130
Thermal Expansion, µm/m-K 10
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.7
34
Electrical Conductivity: Equal Weight (Specific), % IACS 3.1
120

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 2.5
7.7
Embodied Energy, MJ/kg 35
140
Embodied Water, L/kg 110
1050

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
7.1
Resilience: Unit (Modulus of Resilience), kJ/m3 1250
53
Stiffness to Weight: Axial, points 14
16
Stiffness to Weight: Bending, points 25
55
Strength to Weight: Axial, points 32
19
Strength to Weight: Bending, points 26
27
Thermal Diffusivity, mm2/s 6.4
58
Thermal Shock Resistance, points 33
8.2

Alloy Composition


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Aluminum (Al), % 0
84.4 to 89.5
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11.5 to 14
0
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 77.8 to 84
0 to 0.65
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.5 to 1.0
0 to 0.55
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 3.5 to 5.5
0 to 0.1
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
10.5 to 13.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15