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AISI 416 Stainless Steel vs. 2195 Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while 2195 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is 2195 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 13 to 31
9.3
Fatigue Strength, MPa 230 to 340
190
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 340 to 480
350
Tensile Strength: Ultimate (UTS), MPa 510 to 800
590
Tensile Strength: Yield (Proof), MPa 290 to 600
560

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 680
210
Melting Completion (Liquidus), °C 1530
660
Melting Onset (Solidus), °C 1480
550
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 30
130
Thermal Expansion, µm/m-K 9.9
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
34
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
100

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
31
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 1.9
8.6
Embodied Energy, MJ/kg 27
160
Embodied Water, L/kg 100
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
54
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
2290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 18 to 29
55
Strength to Weight: Bending, points 18 to 25
53
Thermal Diffusivity, mm2/s 8.1
49
Thermal Shock Resistance, points 19 to 30
26

Alloy Composition


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Aluminum (Al), % 0
91.9 to 94.9
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0
Copper (Cu), % 0
3.7 to 4.3
Iron (Fe), % 83.2 to 87.9
0 to 0.15
Lithium (Li), % 0
0.8 to 1.2
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0 to 1.3
0 to 0.25
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0.15 to 0.35
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.080 to 0.16
Residuals, % 0
0 to 0.15