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AISI 416 Stainless Steel vs. 7049A Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while 7049A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is 7049A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 13 to 31
5.0 to 5.7
Fatigue Strength, MPa 230 to 340
180
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
27
Shear Strength, MPa 340 to 480
340 to 350
Tensile Strength: Ultimate (UTS), MPa 510 to 800
580 to 590
Tensile Strength: Yield (Proof), MPa 290 to 600
500 to 530

Thermal Properties

Latent Heat of Fusion, J/g 270
370
Maximum Temperature: Mechanical, °C 680
200
Melting Completion (Liquidus), °C 1530
640
Melting Onset (Solidus), °C 1480
430
Specific Heat Capacity, J/kg-K 480
850
Thermal Conductivity, W/m-K 30
130
Thermal Expansion, µm/m-K 9.9
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
40
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
10
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 1.9
8.2
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
28 to 32
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
1800 to 1990
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
44
Strength to Weight: Axial, points 18 to 29
52 to 53
Strength to Weight: Bending, points 18 to 25
50 to 51
Thermal Diffusivity, mm2/s 8.1
50
Thermal Shock Resistance, points 19 to 30
25

Alloy Composition


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Aluminum (Al), % 0
84.6 to 89.5
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0.050 to 0.25
Copper (Cu), % 0
1.2 to 1.9
Iron (Fe), % 83.2 to 87.9
0 to 0.5
Magnesium (Mg), % 0
2.1 to 3.1
Manganese (Mn), % 0 to 1.3
0 to 0.5
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0.15 to 0.35
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
7.2 to 8.4
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15