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AISI 416 Stainless Steel vs. 7076 Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while 7076 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is 7076 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 230 to 320
160
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 13 to 31
6.2
Fatigue Strength, MPa 230 to 340
170
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
27
Shear Strength, MPa 340 to 480
310
Tensile Strength: Ultimate (UTS), MPa 510 to 800
530
Tensile Strength: Yield (Proof), MPa 290 to 600
460

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 680
170
Melting Completion (Liquidus), °C 1530
630
Melting Onset (Solidus), °C 1480
460
Specific Heat Capacity, J/kg-K 480
860
Thermal Conductivity, W/m-K 30
140
Thermal Expansion, µm/m-K 9.9
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
35
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
100

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
9.5
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 1.9
8.0
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
31
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
1510
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 18 to 29
49
Strength to Weight: Bending, points 18 to 25
48
Thermal Diffusivity, mm2/s 8.1
54
Thermal Shock Resistance, points 19 to 30
23

Alloy Composition


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Aluminum (Al), % 0
86.9 to 91.2
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0
Copper (Cu), % 0
0.3 to 1.0
Iron (Fe), % 83.2 to 87.9
0 to 0.6
Magnesium (Mg), % 0
1.2 to 2.0
Manganese (Mn), % 0 to 1.3
0.3 to 0.8
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0.15 to 0.35
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
7.0 to 8.0
Residuals, % 0
0 to 0.15