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AISI 416 Stainless Steel vs. 7475 Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while 7475 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is 7475 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 13 to 31
10 to 12
Fatigue Strength, MPa 230 to 340
190 to 210
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
26
Shear Strength, MPa 340 to 480
320 to 350
Tensile Strength: Ultimate (UTS), MPa 510 to 800
530 to 590
Tensile Strength: Yield (Proof), MPa 290 to 600
440 to 520

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 680
180
Melting Completion (Liquidus), °C 1530
640
Melting Onset (Solidus), °C 1480
480
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 30
140 to 160
Thermal Expansion, µm/m-K 9.9
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
33 to 42
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
98 to 120

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
10
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 1.9
8.2
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
53 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
1390 to 1920
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 18 to 29
49 to 55
Strength to Weight: Bending, points 18 to 25
48 to 52
Thermal Diffusivity, mm2/s 8.1
53 to 63
Thermal Shock Resistance, points 19 to 30
23 to 26

Alloy Composition


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Aluminum (Al), % 0
88.6 to 91.6
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0.18 to 0.25
Copper (Cu), % 0
1.2 to 1.9
Iron (Fe), % 83.2 to 87.9
0 to 0.12
Magnesium (Mg), % 0
1.9 to 2.6
Manganese (Mn), % 0 to 1.3
0 to 0.060
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.1
Sulfur (S), % 0.15 to 0.35
0
Titanium (Ti), % 0
0 to 0.060
Zinc (Zn), % 0
5.1 to 6.2
Residuals, % 0
0 to 0.15