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AISI 416 Stainless Steel vs. A360.0 Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while A360.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is A360.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 230 to 320
75
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 13 to 31
1.6 to 5.0
Fatigue Strength, MPa 230 to 340
82 to 150
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 340 to 480
180
Tensile Strength: Ultimate (UTS), MPa 510 to 800
180 to 320
Tensile Strength: Yield (Proof), MPa 290 to 600
170 to 260

Thermal Properties

Latent Heat of Fusion, J/g 270
530
Maximum Temperature: Mechanical, °C 680
170
Melting Completion (Liquidus), °C 1530
680
Melting Onset (Solidus), °C 1480
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 30
110
Thermal Expansion, µm/m-K 9.9
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
100

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 1.9
7.8
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
4.6 to 13
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
190 to 470
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 18 to 29
19 to 34
Strength to Weight: Bending, points 18 to 25
27 to 39
Thermal Diffusivity, mm2/s 8.1
48
Thermal Shock Resistance, points 19 to 30
8.5 to 15

Alloy Composition


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Aluminum (Al), % 0
85.8 to 90.6
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0
Copper (Cu), % 0
0 to 0.6
Iron (Fe), % 83.2 to 87.9
0 to 1.3
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 0 to 1.3
0 to 0.35
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
9.0 to 10
Sulfur (S), % 0.15 to 0.35
0
Tin (Sn), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.25

Comparable Variants