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AISI 416 Stainless Steel vs. EN AC-43100 Aluminum

AISI 416 stainless steel belongs to the iron alloys classification, while EN AC-43100 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 416 stainless steel and the bottom bar is EN AC-43100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 230 to 320
60 to 94
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 13 to 31
1.1 to 2.5
Fatigue Strength, MPa 230 to 340
68 to 76
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 510 to 800
180 to 270
Tensile Strength: Yield (Proof), MPa 290 to 600
97 to 230

Thermal Properties

Latent Heat of Fusion, J/g 270
540
Maximum Temperature: Mechanical, °C 680
170
Melting Completion (Liquidus), °C 1530
600
Melting Onset (Solidus), °C 1480
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 30
140
Thermal Expansion, µm/m-K 9.9
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
37
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
130

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 1.9
7.8
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 140
2.9 to 5.7
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 940
66 to 360
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 18 to 29
20 to 29
Strength to Weight: Bending, points 18 to 25
28 to 36
Thermal Diffusivity, mm2/s 8.1
60
Thermal Shock Resistance, points 19 to 30
8.6 to 12

Alloy Composition


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Aluminum (Al), % 0
86.9 to 90.8
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 12 to 14
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 83.2 to 87.9
0 to 0.55
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.2 to 0.45
Manganese (Mn), % 0 to 1.3
0 to 0.45
Nickel (Ni), % 0
0 to 0.050
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
9.0 to 11
Sulfur (S), % 0.15 to 0.35
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15