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AISI 422 Stainless Steel vs. 242.0 Aluminum

AISI 422 stainless steel belongs to the iron alloys classification, while 242.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260 to 330
70 to 110
Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 15 to 17
0.5 to 1.5
Fatigue Strength, MPa 410 to 500
55 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 560 to 660
150 to 240
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
180 to 290
Tensile Strength: Yield (Proof), MPa 670 to 870
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 650
210
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1470
530
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 24
130 to 170
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
33 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
96 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 7.9
3.1
Embodied Carbon, kg CO2/kg material 3.1
8.3
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 100
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
1.3 to 3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
110 to 340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 32 to 38
16 to 26
Strength to Weight: Bending, points 26 to 30
23 to 32
Thermal Diffusivity, mm2/s 6.4
50 to 62
Thermal Shock Resistance, points 33 to 39
8.0 to 13

Alloy Composition

Aluminum (Al), % 0
88.4 to 93.6
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0 to 0.25
Copper (Cu), % 0
3.5 to 4.5
Iron (Fe), % 81.9 to 85.8
0 to 1.0
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0.5 to 1.0
0 to 0.35
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
1.7 to 2.3
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 0.7
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15