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AISI 422 Stainless Steel vs. 4032 Aluminum

AISI 422 stainless steel belongs to the iron alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260 to 330
120
Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 15 to 17
6.7
Fatigue Strength, MPa 410 to 500
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
28
Shear Strength, MPa 560 to 660
260
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
390
Tensile Strength: Yield (Proof), MPa 670 to 870
320

Thermal Properties

Latent Heat of Fusion, J/g 270
570
Maximum Temperature: Mechanical, °C 650
180
Melting Completion (Liquidus), °C 1480
570
Melting Onset (Solidus), °C 1470
530
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 24
140
Thermal Expansion, µm/m-K 10
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
34
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 3.1
7.8
Embodied Energy, MJ/kg 44
140
Embodied Water, L/kg 100
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
25
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
700
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 32 to 38
41
Strength to Weight: Bending, points 26 to 30
45
Thermal Diffusivity, mm2/s 6.4
59
Thermal Shock Resistance, points 33 to 39
20

Alloy Composition


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Aluminum (Al), % 0
81.1 to 87.2
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0 to 0.1
Copper (Cu), % 0
0.5 to 1.3
Iron (Fe), % 81.9 to 85.8
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Manganese (Mn), % 0.5 to 1.0
0
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0.5 to 1.3
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
11 to 13.5
Sulfur (S), % 0 to 0.025
0
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15