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AISI 422 Stainless Steel vs. 520.0 Aluminum

AISI 422 stainless steel belongs to the iron alloys classification, while 520.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is 520.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260 to 330
75
Elastic (Young's, Tensile) Modulus, GPa 200
66
Elongation at Break, % 15 to 17
14
Fatigue Strength, MPa 410 to 500
55
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Shear Strength, MPa 560 to 660
230
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
330
Tensile Strength: Yield (Proof), MPa 670 to 870
170

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 650
170
Melting Completion (Liquidus), °C 1480
600
Melting Onset (Solidus), °C 1470
480
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 24
87
Thermal Expansion, µm/m-K 10
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
21
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
72

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 3.1
9.8
Embodied Energy, MJ/kg 44
160
Embodied Water, L/kg 100
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
39
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 32 to 38
35
Strength to Weight: Bending, points 26 to 30
41
Thermal Diffusivity, mm2/s 6.4
37
Thermal Shock Resistance, points 33 to 39
14

Alloy Composition

Aluminum (Al), % 0
87.9 to 90.5
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 81.9 to 85.8
0 to 0.3
Magnesium (Mg), % 0
9.5 to 10.6
Manganese (Mn), % 0.5 to 1.0
0 to 0.15
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 0.25
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15