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AISI 422 Stainless Steel vs. A357.0 Aluminum

AISI 422 stainless steel belongs to the iron alloys classification, while A357.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is A357.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260 to 330
100
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 15 to 17
3.7
Fatigue Strength, MPa 410 to 500
100
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 560 to 660
240
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
350
Tensile Strength: Yield (Proof), MPa 670 to 870
270

Thermal Properties

Latent Heat of Fusion, J/g 270
500
Maximum Temperature: Mechanical, °C 650
170
Melting Completion (Liquidus), °C 1480
610
Melting Onset (Solidus), °C 1470
560
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 24
160
Thermal Expansion, µm/m-K 10
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
40
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 3.1
8.2
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 100
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
12
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
520
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 32 to 38
38
Strength to Weight: Bending, points 26 to 30
43
Thermal Diffusivity, mm2/s 6.4
68
Thermal Shock Resistance, points 33 to 39
17

Alloy Composition

Aluminum (Al), % 0
90.8 to 93
Beryllium (Be), % 0
0.040 to 0.070
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 81.9 to 85.8
0 to 0.2
Magnesium (Mg), % 0
0.4 to 0.7
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
6.5 to 7.5
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0.040 to 0.2
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15