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AISI 422 Stainless Steel vs. AZ91D Magnesium

AISI 422 stainless steel belongs to the iron alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 422 stainless steel and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260 to 330
60 to 80
Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 15 to 17
2.3 to 4.5
Fatigue Strength, MPa 410 to 500
74 to 85
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 76
18
Shear Strength, MPa 560 to 660
120 to 140
Tensile Strength: Ultimate (UTS), MPa 910 to 1080
160 to 220
Tensile Strength: Yield (Proof), MPa 670 to 870
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 270
350
Maximum Temperature: Mechanical, °C 650
130
Melting Completion (Liquidus), °C 1480
600
Melting Onset (Solidus), °C 1470
490
Specific Heat Capacity, J/kg-K 470
990
Thermal Conductivity, W/m-K 24
78
Thermal Expansion, µm/m-K 10
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.7
11
Electrical Conductivity: Equal Weight (Specific), % IACS 5.3
58

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 7.9
1.7
Embodied Carbon, kg CO2/kg material 3.1
22
Embodied Energy, MJ/kg 44
160
Embodied Water, L/kg 100
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 150
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 1140 to 1910
69 to 170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 32 to 38
26 to 34
Strength to Weight: Bending, points 26 to 30
38 to 46
Thermal Diffusivity, mm2/s 6.4
45
Thermal Shock Resistance, points 33 to 39
9.5 to 13

Alloy Composition

Aluminum (Al), % 0
8.3 to 9.7
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
0 to 0.030
Iron (Fe), % 81.9 to 85.8
0 to 0.0050
Magnesium (Mg), % 0
88.7 to 91.2
Manganese (Mn), % 0.5 to 1.0
0.15 to 0.5
Molybdenum (Mo), % 0.9 to 1.3
0
Nickel (Ni), % 0.5 to 1.0
0 to 0.0020
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 0.1
Sulfur (S), % 0 to 0.025
0
Tungsten (W), % 0.9 to 1.3
0
Vanadium (V), % 0.2 to 0.3
0
Zinc (Zn), % 0
0.35 to 1.0