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AISI 446 Stainless Steel vs. 6060 Aluminum

AISI 446 stainless steel belongs to the iron alloys classification, while 6060 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 446 stainless steel and the bottom bar is 6060 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 23
9.0 to 16
Fatigue Strength, MPa 200
37 to 70
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 79
26
Shear Strength, MPa 360
86 to 130
Tensile Strength: Ultimate (UTS), MPa 570
140 to 220
Tensile Strength: Yield (Proof), MPa 300
71 to 170

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 1180
160
Melting Completion (Liquidus), °C 1510
660
Melting Onset (Solidus), °C 1430
610
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 17
210
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.9
54
Electrical Conductivity: Equal Weight (Specific), % IACS 2.3
180

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Calomel Potential, mV -230
-710
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.4
8.3
Embodied Energy, MJ/kg 35
150
Embodied Water, L/kg 150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
13 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 230
37 to 210
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 21
14 to 23
Strength to Weight: Bending, points 20
22 to 30
Thermal Diffusivity, mm2/s 4.6
85
Thermal Shock Resistance, points 19
6.3 to 9.9

Alloy Composition


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Aluminum (Al), % 0
97.9 to 99.3
Carbon (C), % 0 to 0.2
0
Chromium (Cr), % 23 to 27
0 to 0.050
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 69.2 to 77
0.1 to 0.3
Magnesium (Mg), % 0
0.35 to 0.6
Manganese (Mn), % 0 to 1.5
0 to 0.1
Nickel (Ni), % 0 to 0.75
0
Nitrogen (N), % 0 to 0.25
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.3 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15