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AWS BNi-5 vs. 2095 Aluminum

AWS BNi-5 belongs to the nickel alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5 and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 470
700

Thermal Properties

Latent Heat of Fusion, J/g 470
390
Melting Completion (Liquidus), °C 1140
660
Melting Onset (Solidus), °C 1080
540
Specific Heat Capacity, J/kg-K 510
910
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 55
31
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 8.9
8.6
Embodied Energy, MJ/kg 130
160
Embodied Water, L/kg 260
1470

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 17
65
Strength to Weight: Bending, points 17
59
Thermal Shock Resistance, points 15
31

Alloy Composition


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Aluminum (Al), % 0 to 0.050
91.3 to 94.9
Boron (B), % 0 to 0.030
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 18.5 to 19.5
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
3.9 to 4.6
Iron (Fe), % 0
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0
0 to 0.25
Nickel (Ni), % 69.1 to 71.8
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 9.8 to 10.5
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.050
0.040 to 0.18
Residuals, % 0 to 0.5
0 to 0.15