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AWS E209 vs. SAE-AISI 1095 Steel

Both AWS E209 and SAE-AISI 1095 steel are iron alloys. They have 58% of their average alloy composition in common. There are 20 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown.

For each property being compared, the top bar is AWS E209 and the bottom bar is SAE-AISI 1095 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 17
10 to 11
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 79
72
Tensile Strength: Ultimate (UTS), MPa 770
680 to 900

Thermal Properties

Latent Heat of Fusion, J/g 300
240
Melting Completion (Liquidus), °C 1420
1450
Melting Onset (Solidus), °C 1370
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Expansion, µm/m-K 14
12

Otherwise Unclassified Properties

Base Metal Price, % relative 21
1.8
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 4.4
1.4
Embodied Energy, MJ/kg 63
19
Embodied Water, L/kg 180
45

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 28
24 to 32
Strength to Weight: Bending, points 24
22 to 26
Thermal Shock Resistance, points 19
22 to 29

Alloy Composition

Carbon (C), % 0 to 0.060
0.9 to 1.0
Chromium (Cr), % 20.5 to 24
0
Copper (Cu), % 0 to 0.75
0
Iron (Fe), % 51.5 to 64.3
98.4 to 98.8
Manganese (Mn), % 4.0 to 7.0
0.3 to 0.5
Molybdenum (Mo), % 1.5 to 3.0
0
Nickel (Ni), % 9.5 to 12
0
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.040
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.030
0 to 0.050
Vanadium (V), % 0.1 to 0.3
0