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AWS E2594 vs. AWS E385

Both AWS E2594 and AWS E385 are iron alloys. Both are furnished in the as-welded condition. They have 82% of their average alloy composition in common.

For each property being compared, the top bar is AWS E2594 and the bottom bar is AWS E385.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
200
Elongation at Break, % 17
34
Poisson's Ratio 0.27
0.28
Shear Modulus, GPa 81
79
Tensile Strength: Ultimate (UTS), MPa 850
580

Thermal Properties

Latent Heat of Fusion, J/g 300
300
Melting Completion (Liquidus), °C 1440
1440
Melting Onset (Solidus), °C 1400
1390
Specific Heat Capacity, J/kg-K 480
460
Thermal Conductivity, W/m-K 16
14
Thermal Expansion, µm/m-K 14
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 22
31
Density, g/cm3 7.8
8.1
Embodied Carbon, kg CO2/kg material 4.3
5.8
Embodied Energy, MJ/kg 60
79
Embodied Water, L/kg 190
200

Common Calculations

PREN (Pitting Resistance) 43
36
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 30
20
Strength to Weight: Bending, points 25
19
Thermal Diffusivity, mm2/s 4.3
3.6
Thermal Shock Resistance, points 21
15

Alloy Composition

Carbon (C), % 0 to 0.040
0 to 0.030
Chromium (Cr), % 24 to 27
19.5 to 21.5
Copper (Cu), % 0 to 0.75
1.2 to 2.0
Iron (Fe), % 53.8 to 63.8
41.8 to 50.1
Manganese (Mn), % 0.5 to 2.0
1.0 to 2.5
Molybdenum (Mo), % 3.5 to 4.5
4.2 to 5.2
Nickel (Ni), % 8.0 to 10.5
24 to 26
Nitrogen (N), % 0.2 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 0.9
Sulfur (S), % 0 to 0.030
0 to 0.020