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AWS ER120S-1 vs. 772.0 Aluminum

AWS ER120S-1 belongs to the iron alloys classification, while 772.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER120S-1 and the bottom bar is 772.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 17
6.3 to 8.4
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 930
260 to 320
Tensile Strength: Yield (Proof), MPa 830
220 to 250

Thermal Properties

Latent Heat of Fusion, J/g 260
380
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1410
580
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 46
150
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
35
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
110

Otherwise Unclassified Properties

Base Metal Price, % relative 4.2
9.5
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.9
8.0
Embodied Energy, MJ/kg 25
150
Embodied Water, L/kg 56
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
16 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 1850
350 to 430
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 33
25 to 31
Strength to Weight: Bending, points 27
31 to 36
Thermal Diffusivity, mm2/s 13
58
Thermal Shock Resistance, points 27
11 to 14

Alloy Composition


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Aluminum (Al), % 0 to 0.1
91.2 to 93.2
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 0 to 0.6
0.060 to 0.2
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 92.4 to 96.1
0 to 0.15
Magnesium (Mg), % 0
0.6 to 0.8
Manganese (Mn), % 1.4 to 1.8
0 to 0.1
Molybdenum (Mo), % 0.3 to 0.65
0
Nickel (Ni), % 2.0 to 2.8
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0.25 to 0.6
0 to 0.15
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0 to 0.1
0.1 to 0.2
Vanadium (V), % 0 to 0.030
0
Zinc (Zn), % 0
6.0 to 7.0
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0 to 0.5
0 to 0.15