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AWS ER120S-1 vs. EN AC-46300 Aluminum

AWS ER120S-1 belongs to the iron alloys classification, while EN AC-46300 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ER120S-1 and the bottom bar is EN AC-46300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 17
1.1
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Tensile Strength: Ultimate (UTS), MPa 930
200
Tensile Strength: Yield (Proof), MPa 830
110

Thermal Properties

Latent Heat of Fusion, J/g 260
490
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1410
530
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 46
120
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
27
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
84

Otherwise Unclassified Properties

Base Metal Price, % relative 4.2
10
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 1.9
7.7
Embodied Energy, MJ/kg 25
140
Embodied Water, L/kg 56
1060

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
1.9
Resilience: Unit (Modulus of Resilience), kJ/m3 1850
89
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 33
20
Strength to Weight: Bending, points 27
27
Thermal Diffusivity, mm2/s 13
47
Thermal Shock Resistance, points 27
9.1

Alloy Composition


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Aluminum (Al), % 0 to 0.1
84 to 90
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 0 to 0.6
0
Copper (Cu), % 0 to 0.25
3.0 to 4.0
Iron (Fe), % 92.4 to 96.1
0 to 0.8
Lead (Pb), % 0
0 to 0.15
Magnesium (Mg), % 0
0.3 to 0.6
Manganese (Mn), % 1.4 to 1.8
0.2 to 0.65
Molybdenum (Mo), % 0.3 to 0.65
0
Nickel (Ni), % 2.0 to 2.8
0 to 0.3
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0.25 to 0.6
6.5 to 8.0
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0 to 0.1
0 to 0.25
Vanadium (V), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.65
Zirconium (Zr), % 0 to 0.1
0
Residuals, % 0 to 0.5
0 to 0.55