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AZ80A Magnesium vs. 2025 Aluminum

AZ80A magnesium belongs to the magnesium alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is AZ80A magnesium and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
72
Elongation at Break, % 3.9 to 8.5
15
Fatigue Strength, MPa 140 to 170
130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Shear Strength, MPa 160 to 190
240
Tensile Strength: Ultimate (UTS), MPa 320 to 340
400
Tensile Strength: Yield (Proof), MPa 210 to 230
260

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
190
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 490
520
Specific Heat Capacity, J/kg-K 990
870
Thermal Conductivity, W/m-K 77
150
Thermal Expansion, µm/m-K 26
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
40
Electrical Conductivity: Equal Weight (Specific), % IACS 59
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 1.7
3.0
Embodied Carbon, kg CO2/kg material 23
7.9
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 24
55
Resilience: Unit (Modulus of Resilience), kJ/m3 500 to 600
450
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
46
Strength to Weight: Axial, points 51 to 55
37
Strength to Weight: Bending, points 60 to 63
40
Thermal Diffusivity, mm2/s 45
58
Thermal Shock Resistance, points 19 to 20
18

Alloy Composition


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Aluminum (Al), % 7.8 to 9.2
90.9 to 95.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.050
3.9 to 5.0
Iron (Fe), % 0 to 0.0050
0 to 1.0
Magnesium (Mg), % 89 to 91.9
0 to 0.050
Manganese (Mn), % 0.12 to 0.5
0.4 to 1.2
Nickel (Ni), % 0 to 0.0050
0
Silicon (Si), % 0 to 0.1
0.5 to 1.2
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0.2 to 0.8
0 to 0.25
Residuals, % 0 to 0.3
0 to 0.15