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AZ91C Magnesium vs. AISI 416 Stainless Steel

AZ91C magnesium belongs to the magnesium alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91C magnesium and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.3 to 7.9
13 to 31
Fatigue Strength, MPa 56 to 85
230 to 340
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
76
Shear Strength, MPa 96 to 160
340 to 480
Tensile Strength: Ultimate (UTS), MPa 170 to 270
510 to 800
Tensile Strength: Yield (Proof), MPa 83 to 130
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 350
270
Maximum Temperature: Mechanical, °C 130
680
Melting Completion (Liquidus), °C 600
1530
Melting Onset (Solidus), °C 470
1480
Specific Heat Capacity, J/kg-K 990
480
Thermal Conductivity, W/m-K 73
30
Thermal Expansion, µm/m-K 26
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.9 to 12
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
7.0
Density, g/cm3 1.7
7.7
Embodied Carbon, kg CO2/kg material 22
1.9
Embodied Energy, MJ/kg 160
27
Embodied Water, L/kg 990
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 16
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 75 to 180
220 to 940
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 27 to 43
18 to 29
Strength to Weight: Bending, points 39 to 53
18 to 25
Thermal Diffusivity, mm2/s 43
8.1
Thermal Shock Resistance, points 9.9 to 16
19 to 30

Alloy Composition


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Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
83.2 to 87.9
Magnesium (Mg), % 88.6 to 91.4
0
Manganese (Mn), % 0.13 to 0.35
0 to 1.3
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0