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AZ91E Magnesium vs. AWS E80C-Ni2

AZ91E magnesium belongs to the magnesium alloys classification, while AWS E80C-Ni2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is AWS E80C-Ni2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.5 to 6.2
27
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
72
Tensile Strength: Ultimate (UTS), MPa 160 to 260
620
Tensile Strength: Yield (Proof), MPa 96 to 130
540

Thermal Properties

Latent Heat of Fusion, J/g 350
250
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 500
1410
Specific Heat Capacity, J/kg-K 990
470
Thermal Conductivity, W/m-K 84
52
Thermal Expansion, µm/m-K 27
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 12
3.3
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
1.6
Embodied Energy, MJ/kg 160
22
Embodied Water, L/kg 990
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
160
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
770
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 25 to 42
22
Strength to Weight: Bending, points 37 to 53
21
Thermal Diffusivity, mm2/s 49
14
Thermal Shock Resistance, points 9.0 to 15
18

Alloy Composition


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Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0 to 0.12
Copper (Cu), % 0 to 0.015
0 to 0.35
Iron (Fe), % 0 to 0.0050
93.8 to 98.3
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
0 to 1.5
Nickel (Ni), % 0 to 0.0010
1.8 to 2.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.2
0 to 0.9
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0 to 0.030
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0 to 0.5