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Annealed AISI 204 vs. Annealed AISI 420

Both annealed AISI 204 and annealed AISI 420 are iron alloys. Both are furnished in the annealed condition. They have 87% of their average alloy composition in common.

For each property being compared, the top bar is annealed AISI 204 and the bottom bar is annealed AISI 420.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210
190
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 39
15
Fatigue Strength, MPa 320
220
Poisson's Ratio 0.28
0.28
Rockwell B Hardness 88
84
Shear Modulus, GPa 77
76
Shear Strength, MPa 500
420
Tensile Strength: Ultimate (UTS), MPa 730
690
Tensile Strength: Yield (Proof), MPa 380
380

Thermal Properties

Latent Heat of Fusion, J/g 280
280
Maximum Temperature: Corrosion, °C 410
390
Maximum Temperature: Mechanical, °C 850
620
Melting Completion (Liquidus), °C 1410
1510
Melting Onset (Solidus), °C 1370
1450
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 15
27
Thermal Expansion, µm/m-K 17
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.5
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 2.4
2.0
Embodied Energy, MJ/kg 35
28
Embodied Water, L/kg 130
100

Common Calculations

PREN (Pitting Resistance) 20
14
Resilience: Ultimate (Unit Rupture Work), MJ/m3 240
88
Resilience: Unit (Modulus of Resilience), kJ/m3 360
380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27
25
Strength to Weight: Bending, points 24
22
Thermal Diffusivity, mm2/s 4.1
7.3
Thermal Shock Resistance, points 16
25

Alloy Composition

Carbon (C), % 0 to 0.030
0.15 to 0.4
Chromium (Cr), % 15 to 17
12 to 14
Iron (Fe), % 69.6 to 76.4
82.3 to 87.9
Manganese (Mn), % 7.0 to 9.0
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 1.5 to 3.0
0 to 0.75
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.040
Silicon (Si), % 0 to 1.0
0 to 1.0
Sulfur (S), % 0 to 0.030
0 to 0.030