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Annealed AISI 204 vs. Annealed SAE-AISI 52100

Both annealed AISI 204 and annealed SAE-AISI 52100 are iron alloys. Both are furnished in the annealed condition. They have 75% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is annealed AISI 204 and the bottom bar is annealed SAE-AISI 52100.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210
180
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 39
20
Fatigue Strength, MPa 320
250
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
72
Shear Strength, MPa 500
370
Tensile Strength: Ultimate (UTS), MPa 730
590
Tensile Strength: Yield (Proof), MPa 380
360

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Maximum Temperature: Mechanical, °C 850
430
Melting Completion (Liquidus), °C 1410
1450
Melting Onset (Solidus), °C 1370
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
47
Thermal Expansion, µm/m-K 17
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.4
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.4
1.5
Embodied Energy, MJ/kg 35
20
Embodied Water, L/kg 130
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240
100
Resilience: Unit (Modulus of Resilience), kJ/m3 360
350
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 27
21
Strength to Weight: Bending, points 24
20
Thermal Diffusivity, mm2/s 4.1
13
Thermal Shock Resistance, points 16
19

Alloy Composition

Carbon (C), % 0 to 0.030
0.93 to 1.1
Chromium (Cr), % 15 to 17
1.4 to 1.6
Iron (Fe), % 69.6 to 76.4
96.5 to 97.3
Manganese (Mn), % 7.0 to 9.0
0.25 to 0.45
Nickel (Ni), % 1.5 to 3.0
0
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.025
Silicon (Si), % 0 to 1.0
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.015