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Annealed AISI 304 vs. Quenched And Tempered SAE-AISI 4140

Both annealed AISI 304 and quenched and tempered SAE-AISI 4140 are iron alloys. They have 72% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is annealed AISI 304 and the bottom bar is quenched and tempered SAE-AISI 4140.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170
310
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 43
16
Fatigue Strength, MPa 210
650
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
73
Shear Strength, MPa 400
660
Tensile Strength: Ultimate (UTS), MPa 580
1080
Tensile Strength: Yield (Proof), MPa 230
990

Thermal Properties

Latent Heat of Fusion, J/g 290
250
Maximum Temperature: Mechanical, °C 710
420
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1400
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 16
43
Thermal Expansion, µm/m-K 17
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 15
2.4
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 3.0
1.5
Embodied Energy, MJ/kg 43
20
Embodied Water, L/kg 150
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200
170
Resilience: Unit (Modulus of Resilience), kJ/m3 140
2590
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 21
38
Strength to Weight: Bending, points 20
30
Thermal Diffusivity, mm2/s 4.2
12
Thermal Shock Resistance, points 12
32

Alloy Composition

Carbon (C), % 0 to 0.080
0.38 to 0.43
Chromium (Cr), % 18 to 20
0.8 to 1.1
Iron (Fe), % 66.5 to 74
96.8 to 97.8
Manganese (Mn), % 0 to 2.0
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 8.0 to 10.5
0
Nitrogen (N), % 0 to 0.1
0
Phosphorus (P), % 0 to 0.045
0 to 0.035
Silicon (Si), % 0 to 0.75
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040