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Annealed AISI 403 vs. Annealed SAE-AISI 5160

Both annealed AISI 403 and annealed SAE-AISI 5160 are iron alloys. Both are furnished in the annealed condition. They have 88% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is annealed AISI 403 and the bottom bar is annealed SAE-AISI 5160.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
200
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 25
17
Fatigue Strength, MPa 200
180
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 76
73
Shear Strength, MPa 340
410
Tensile Strength: Ultimate (UTS), MPa 530
670
Tensile Strength: Yield (Proof), MPa 280
280

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Maximum Temperature: Mechanical, °C 740
420
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1400
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 28
43
Thermal Expansion, µm/m-K 9.9
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
2.1
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.9
1.4
Embodied Energy, MJ/kg 27
19
Embodied Water, L/kg 99
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
92
Resilience: Unit (Modulus of Resilience), kJ/m3 210
200
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 19
24
Strength to Weight: Bending, points 19
22
Thermal Diffusivity, mm2/s 7.6
12
Thermal Shock Resistance, points 20
20

Alloy Composition

Carbon (C), % 0 to 0.15
0.56 to 0.61
Chromium (Cr), % 11.5 to 13
0.7 to 0.9
Iron (Fe), % 84.7 to 88.5
97.1 to 97.8
Manganese (Mn), % 0 to 1.0
0.75 to 1.0
Nickel (Ni), % 0 to 0.6
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 0.5
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040