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Annealed AISI 403 vs. Annealed SAE-AISI D3

Both annealed AISI 403 and annealed SAE-AISI D3 are iron alloys. Both are furnished in the annealed condition. They have a very high 97% of their average alloy composition in common. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is annealed AISI 403 and the bottom bar is annealed SAE-AISI D3.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
230
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 25
15
Fatigue Strength, MPa 200
310
Poisson's Ratio 0.28
0.28
Rockwell B Hardness 83
99
Shear Modulus, GPa 76
74
Shear Strength, MPa 340
470
Tensile Strength: Ultimate (UTS), MPa 530
770
Tensile Strength: Yield (Proof), MPa 280
480

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1450
1430
Melting Onset (Solidus), °C 1400
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 28
31
Thermal Expansion, µm/m-K 9.9
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
8.0
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.9
3.2
Embodied Energy, MJ/kg 27
48
Embodied Water, L/kg 99
100

Common Calculations

PREN (Pitting Resistance) 12
13
Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
97
Resilience: Unit (Modulus of Resilience), kJ/m3 210
600
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 19
28
Strength to Weight: Bending, points 19
24
Thermal Diffusivity, mm2/s 7.6
8.3
Thermal Shock Resistance, points 20
23

Alloy Composition

Carbon (C), % 0 to 0.15
2.0 to 2.4
Chromium (Cr), % 11.5 to 13
11 to 13.5
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 84.7 to 88.5
80.3 to 87
Manganese (Mn), % 0 to 1.0
0 to 0.6
Nickel (Ni), % 0 to 0.6
0 to 0.3
Phosphorus (P), % 0 to 0.040
0 to 0.030
Silicon (Si), % 0 to 0.5
0 to 0.6
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0
0 to 1.0
Vanadium (V), % 0
0 to 1.0