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Annealed SAE-AISI M42 vs. Annealed SAE-AISI S5

Both annealed SAE-AISI M42 and annealed SAE-AISI S5 are iron alloys. Both are furnished in the annealed condition. They have 81% of their average alloy composition in common. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown.

For each property being compared, the top bar is annealed SAE-AISI M42 and the bottom bar is annealed SAE-AISI S5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 240
210
Elastic (Young's, Tensile) Modulus, GPa 200
190
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 78
72
Tensile Strength: Ultimate (UTS), MPa 810
680

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1540
1440
Melting Onset (Solidus), °C 1490
1400
Specific Heat Capacity, J/kg-K 450
480
Thermal Conductivity, W/m-K 20
42
Thermal Expansion, µm/m-K 12
12

Otherwise Unclassified Properties

Base Metal Price, % relative 30
3.1
Density, g/cm3 8.2
7.7
Embodied Carbon, kg CO2/kg material 7.4
2.1
Embodied Energy, MJ/kg 100
29
Embodied Water, L/kg 140
51

Common Calculations

PREN (Pitting Resistance) 38
2.9
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 28
25
Strength to Weight: Bending, points 24
22
Thermal Diffusivity, mm2/s 5.4
11
Thermal Shock Resistance, points 25
23

Alloy Composition

Carbon (C), % 1.1 to 1.2
0.5 to 0.65
Chromium (Cr), % 3.5 to 4.3
0 to 0.5
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 76.3 to 81
93.6 to 97
Manganese (Mn), % 0.15 to 0.4
0.6 to 1.0
Molybdenum (Mo), % 9.0 to 10
0.2 to 1.4
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0.15 to 0.65
1.8 to 2.3
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0 to 0.35