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Automotive Malleable Cast Iron vs. AISI 422 Stainless Steel

Both automotive malleable cast iron and AISI 422 stainless steel are iron alloys. They have 85% of their average alloy composition in common. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is AISI 422 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
260 to 330
Elastic (Young's, Tensile) Modulus, GPa 180
200
Elongation at Break, % 1.0 to 10
15 to 17
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 70
76
Tensile Strength: Ultimate (UTS), MPa 350 to 720
910 to 1080
Tensile Strength: Yield (Proof), MPa 220 to 590
670 to 870

Thermal Properties

Latent Heat of Fusion, J/g 260
270
Melting Completion (Liquidus), °C 1410
1480
Melting Onset (Solidus), °C 1370
1470
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 41
24
Thermal Expansion, µm/m-K 14
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
4.7
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
5.3

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.6
7.9
Embodied Carbon, kg CO2/kg material 1.5
3.1
Embodied Energy, MJ/kg 20
44
Embodied Water, L/kg 45
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
140 to 150
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
1140 to 1910
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 13 to 26
32 to 38
Strength to Weight: Bending, points 14 to 24
26 to 30
Thermal Diffusivity, mm2/s 11
6.4
Thermal Shock Resistance, points 9.9 to 21
33 to 39

Alloy Composition

Carbon (C), % 2.2 to 2.9
0.2 to 0.25
Chromium (Cr), % 0
11 to 12.5
Iron (Fe), % 93.6 to 96.7
81.9 to 85.8
Manganese (Mn), % 0.15 to 1.3
0.5 to 1.0
Molybdenum (Mo), % 0
0.9 to 1.3
Nickel (Ni), % 0
0.5 to 1.0
Phosphorus (P), % 0.020 to 0.15
0 to 0.025
Silicon (Si), % 0.9 to 1.9
0 to 0.5
Sulfur (S), % 0.020 to 0.2
0 to 0.025
Tungsten (W), % 0
0.9 to 1.3
Vanadium (V), % 0
0.2 to 0.3