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Automotive Malleable Cast Iron vs. AWS ERNiFeCr-2

Automotive malleable cast iron belongs to the iron alloys classification, while AWS ERNiFeCr-2 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is AWS ERNiFeCr-2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
190
Elongation at Break, % 1.0 to 10
28
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 70
75
Tensile Strength: Ultimate (UTS), MPa 350 to 720
1300

Thermal Properties

Latent Heat of Fusion, J/g 260
310
Melting Completion (Liquidus), °C 1410
1460
Melting Onset (Solidus), °C 1370
1410
Specific Heat Capacity, J/kg-K 480
450
Thermal Conductivity, W/m-K 41
12
Thermal Expansion, µm/m-K 14
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
1.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
1.5

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
75
Density, g/cm3 7.6
8.3
Embodied Carbon, kg CO2/kg material 1.5
13
Embodied Energy, MJ/kg 20
190
Embodied Water, L/kg 45
250

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
23
Strength to Weight: Axial, points 13 to 26
43
Strength to Weight: Bending, points 14 to 24
32
Thermal Diffusivity, mm2/s 11
3.2
Thermal Shock Resistance, points 9.9 to 21
38

Alloy Composition


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Aluminum (Al), % 0
0.2 to 0.8
Boron (B), % 0
0 to 0.0030
Carbon (C), % 2.2 to 2.9
0 to 0.080
Chromium (Cr), % 0
17 to 21
Copper (Cu), % 0
0 to 0.3
Iron (Fe), % 93.6 to 96.7
11.6 to 24.6
Manganese (Mn), % 0.15 to 1.3
0 to 0.35
Molybdenum (Mo), % 0
2.8 to 3.3
Nickel (Ni), % 0
50 to 55
Niobium (Nb), % 0
4.8 to 5.5
Phosphorus (P), % 0.020 to 0.15
0 to 0.015
Silicon (Si), % 0.9 to 1.9
0 to 0.35
Sulfur (S), % 0.020 to 0.2
0 to 0.015
Titanium (Ti), % 0
0.65 to 1.2
Residuals, % 0
0 to 0.5