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B390.0 Aluminum vs. AISI 403 Stainless Steel

B390.0 aluminum belongs to the aluminum alloys classification, while AISI 403 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B390.0 aluminum and the bottom bar is AISI 403 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
190
Elongation at Break, % 0.88
16 to 25
Fatigue Strength, MPa 170
200 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 29
76
Tensile Strength: Ultimate (UTS), MPa 320
530 to 780
Tensile Strength: Yield (Proof), MPa 250
280 to 570

Thermal Properties

Latent Heat of Fusion, J/g 640
270
Maximum Temperature: Mechanical, °C 170
740
Melting Completion (Liquidus), °C 580
1450
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
28
Thermal Expansion, µm/m-K 20
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 88
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
6.5
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.3
1.9
Embodied Energy, MJ/kg 130
27
Embodied Water, L/kg 940
99

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.6
110 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 410
210 to 840
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 32
19 to 28
Strength to Weight: Bending, points 38
19 to 24
Thermal Diffusivity, mm2/s 55
7.6
Thermal Shock Resistance, points 15
20 to 29

Alloy Composition


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Aluminum (Al), % 72.7 to 79.6
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
11.5 to 13
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
84.7 to 88.5
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Nickel (Ni), % 0 to 0.1
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 1.5
0
Residuals, % 0 to 0.2
0