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Ductile Cast Iron vs. 4032 Aluminum

Ductile cast iron belongs to the iron alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ductile cast iron and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 310
120
Elastic (Young's, Tensile) Modulus, GPa 170 to 180
73
Elongation at Break, % 2.1 to 20
6.7
Poisson's Ratio 0.28 to 0.31
0.33
Shear Modulus, GPa 64 to 70
28
Shear Strength, MPa 420 to 800
260
Tensile Strength: Ultimate (UTS), MPa 460 to 920
390
Tensile Strength: Yield (Proof), MPa 310 to 670
320

Thermal Properties

Latent Heat of Fusion, J/g 270
570
Maximum Temperature: Mechanical, °C 290
180
Melting Completion (Liquidus), °C 1160
570
Melting Onset (Solidus), °C 1120
530
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 31 to 36
140
Thermal Expansion, µm/m-K 11
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
10
Density, g/cm3 7.1 to 7.5
2.6
Embodied Carbon, kg CO2/kg material 1.5
7.8
Embodied Energy, MJ/kg 21
140
Embodied Water, L/kg 43
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 80
25
Resilience: Unit (Modulus of Resilience), kJ/m3 280 to 1330
700
Stiffness to Weight: Axial, points 12 to 14
15
Stiffness to Weight: Bending, points 24 to 26
53
Strength to Weight: Axial, points 17 to 35
41
Strength to Weight: Bending, points 18 to 29
45
Thermal Diffusivity, mm2/s 8.9 to 10
59
Thermal Shock Resistance, points 17 to 35
20

Alloy Composition

Aluminum (Al), % 0
81.1 to 87.2
Carbon (C), % 3.0 to 3.5
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0
0.5 to 1.3
Iron (Fe), % 93.7 to 95.5
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Nickel (Ni), % 0
0.5 to 1.3
Phosphorus (P), % 0 to 0.080
0
Silicon (Si), % 1.5 to 2.8
11 to 13.5
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15